/ Manufacturing · Industrial Safety /
100X Safety Coverage Improvement — PPE Compliance Automated
100X
Remote Safety Coverage
0
Human Monitoring Required
24/7
Real-Time Monitoring
/ the problem /
What wasn't working
Industrial safety compliance on large sites has a fundamental coverage problem:
- Manual inspection is sampling, not monitoring — violations between scheduled visits go undetected
- Human fatigue — a 10-hour shift produces less reliable detection in hour 9 than hour 1
- Scale — staffing every zone of a large facility is economically impossible
- Reaction lag — by the time a human spots a PPE violation, the risk window has already opened
/ the solution /
What Tensorbot built
Tensorbot deployed a computer vision system that monitors PPE compliance and workplace safety across the facility in real time — from existing or newly installed camera infrastructure.
PPE Detection (Computer Vision)
- Models trained to detect required PPE: hard hats, high-visibility vests, safety gloves, goggles, safety boots
- Monitors multiple zones in parallel across simultaneous camera feeds
- Trained for industrial lighting conditions — low light, glare, dust haze
- Individual-level detection — identifies specific workers without PPE, not just "a violation in zone 3"
Real-Time Alert System
- Violation detected → alert generated within seconds, routed to the safety officer or control room
- Alert includes zone, timestamp, camera frame, and violation type
- No human monitoring of feeds required — the AI watches continuously
Remote Monitoring Dashboard
- All camera feeds accessible from a central control room or remotely
- Live violation log; compliance rate by zone, shift, or time period for safety audits
- Configurable alert thresholds — define which PPE is mandatory in which zones
Coverage Expansion
- Scales to any number of camera feeds — new zones added without additional monitoring staff
- Same oversight resource now covers 100X the area
/ stack /
Technologies used
Computer VisionPPE DetectionDeep LearningEdge AI
/ results /
What changed
100X
Remote Safety Coverage
0
Human Monitoring Required
24/7
Real-Time Monitoring
- Continuous 24/7 monitoring — never fatigued, never off-shift
- Alerts within seconds of a violation, while the risk window is still open
- Compliance data per zone and shift now drives safety audits
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